Quality, process reliability and flexibility are the hallmarks of good wire harness production. Our technologically leading machines enable you to achieve these characteristics for your production lines. The Minic series covers almost the entire cross-section range in the cable harness (from 0.26 mm² to 30 mm²) - without tool changes or mechanical modifications. It is suitable for welding aluminium, copper and mixed joints with cross-sections up to 50 mm². It was specially developed for large cross-sections up to 200 mm². Connections of lines with various terminals, such as MAK or MAS, are also possible. All machines are suitable for welding mixed aluminium-copper joints - without modifications or tool changes.
1.Lowest costs per splice
2.Safe and reliable process
3.User-friendly and simple operation
4.Intuitive software on a touchscreen interface
5.Durable tools, quick tool changes
The ultrasonic welding process converts electrical energy into mechanical vibrations causing the metals to join. In the ultrasonic stack, the converter transmits the energy through the booster causing the horn to vibrate. The converter is made up of piezoelectric ceramic disks that expand and contract at the same frequency of applied electrical energy. The booster increases or decreases the amplitude of the vibrations to provide the optimum amplitude for the material, size and type of assembly.
Ultrasonic joining technology is widely used to produce reliable electrical connections in the automotive industry, as well as in a broad range of other fields. The benefits of ultrasonic wire splicing include lower electrical resistance, improved cost efficiency and a high level of protection against corrosion.
Typical applications include wire splicing in preproduction and wire harnesses on assembly boards or the compaction of wires. Copper-to-copper and copper-to-aluminum combinations can be welded with the same machine.
1. Pneumatic Valve
*Airtag original pneumatic valve
*Stable pressure
*Perfect filtering
2.Welding Area
*Safety alerts
*Convenient operation
3.Welding Horn
*High performance die steel
*Durable and stable performance
*Support various non-standard customization
4. User Interface
*4.3&7 inch touch screen
*English language
*Flexible parameter and programming
*Digital automatic frequency tracking
*More control Model
*Suitable for various welding applications
Usually, we use PP film and wooden case for packing. Complete sets of equipment for the production line can be packed according to individual requirements to ensure that the goods will not be damaged during transportation.
One year warranty with lifetime support
We will guarantee the quality of the machine, and perform a second test on the machine before leaving the warehouse to ensure that each set of equipment runs well, and provide long-term after-sales service to 100% customer satisfaction.
Frequency | 20 kHz Nominal |
Power | Available in: 2000 W ~5000W |
Welding Area | Fully automatic splice set-up from 0.5 mm² to 80 mm² and beyond |
Source Voltage | AC 110/220±10% V 50/60±10% Hz |
Generator Type | Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100% |
Pneumatic Pressure | 0.3-0.6Mpa |
Size | Controller: 420mm(L) * 380mm(W) *200mm(H) Welder: 510mm(L) *280mm(W) *210mm(H) |
Weight | Welder : 35~50kg, Controller : 10kg |
Warranty | One year warranty with lifetime support |