Building 2, Shengli South 1st Road, Pingzhou Industrial Park, Guicheng, Nanhai District, Foshan City, Guangdong, China
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20KHZ 3000W Ultrasonic Metal Spot Welding Machine

The ultrasonic welding 20KHZ 3000W is equipped with a high-quality ultrasonic transducer, strong power, and good stability. With the benefits of low energy consumption, high efficiency, no deformation, no pollution, firm welding, and easy operation.

The ultrasonic welding 20KHZ 3000W is Suitable for welding different metals such as Al Cu, Al Ni, Cu Ni, Ti-Al.

20KHZ 3000W Ultrasonic Metal Spot Welding Machine

Ideal for welding nonferrous metals, Xiaowei ultrasonic metal welding systems meet the production demands of consumer brands and OEMs in the automotive, HVAC and electronics industries. The energy efficient-processes eliminate the need for added materials or contaminants such as flux agents, solder, solvents or crimp connectors, reducing materials costs. With extensive materials testing, our metal welding uses the latest technology to generate stable bonds that can withstand harsh conditions.

Description

ultrasonic spot welding machine


Ultrasonic metal spot welding machine uses the principle of ultrasonic frequency vibration to convert ultrasonic vibration energy into friction energy and transfer it to the surface of the metal to be welded to achieve the purpose of welding.
The machine has built-in electronic protection circuit, which is safe to use. It is widely used in metal products industry.
Ultrasonic energy has been used to join metal materials for decades. In ultrasonic metal welding, dissimilar materials are joined together without the use of applied heat or electric current passing through components.
Ultrasonic energy can weld through contaminates to create a clean seal while providing increased quality and control. To achieve a high-quality seal, one part is held stationary while the second part is compressed beneath a vibrating horn. The material reaches a plastic state where molecules mix between the two parts, bonding the materials.


Features


1. High-quality ultrasonic transducer, strong power, good stability.
2. Good conductivity and resistivity very low or almost near to zero.
3. Oxidation or plating metal can be welded.
4. Short weld time, no need additional flux, gas, solder.
5. No welding sparks, environment protection and safety.
6. Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
7.Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
8. Welding material does not melt non-fragile metal properties.
9. Good conductivity and resistivity very low or almost zerot.
10. Pairs of welding metal surfaces that require low, oxidation or plating can be welded.

11. No welding sparks, environmental protection and safety.


Working Principle

ultrasonic spot welder


The ultrasonic welding process converts electrical energy into mechanical vibrations causing the metals to join. In the ultrasonic stack, the converter transmits the energy through the booster causing the horn to vibrate. The converter is made up of piezoelectric ceramic disks that expand and contract at the same frequency of applied electrical energy. The booster increases or decreases the amplitude of the vibrations to provide the optimum amplitude for the material, size and type of assembly.


Applications


ultrasonic metal spot welding machine


1. Power battery, energy storage battery multilayer connection;
2. Battery pack connection, aluminum sheet, copper busbar connection;
3. Automobile wiring, wiring terminal, multiple wiring welding;
4. Welding of wiring and electronic components, connectors, terminals;
5. Welding of different metals such as Al Cu, Al Ni, Cu Ni, Ti Al, etc.;
6. Copper pipe seals of refrigerators;
7. Welding of Ni mesh, Al mesh, Ni foil, Cu Al foil, and solar board.

Details


 ultrasonic metal spot welder


1. Cylinder

*High precision cylinder
*Stable and reliable
*Ensure high welding quality
2.Pneumatic Valve
*Airtag original pneumatic valve
*Stable pressure
*Perfect filtering
3.Welding Horn
*High performance die steel
*Durable and stable performance
*Support various non-standard customization
4. User Interface
*4.3&7 inch touch screen
*English language
*Flexible parameter and programming
*Digital automatic frequency tracking
*More control Model

*Suitable for various welding applications


Video


Package & Shipping

Usually, we use PP film and wooden case for packing. Complete sets of equipment for the production line can be packed according to individual requirements to ensure that the goods will not be damaged during transportation.


After sales service

One year warranty with lifetime support
We will guarantee the quality of the machine, and perform a second test on the machine before leaving the warehouse to ensure that each set of equipment runs well, and provide long-term after-sales service to 100% customer satisfaction.

Model

XW-M2030

XW-M2040

XW-M2070

XW-M2080

XW-M4010

Ultrasonic Frequency

20KHZ

40KHZ

Ultrasonic Power

3000W

4000W

7000W

8000W

1000W

Voltage

AC 110/220V 50/60HZ

Air Pressure

0.4-0.6MPa

Operation Interface

4.3/7inch touch screen

Control Mode

Time/Energy

Max Welding Travel

30mm

Machine Size

500*180*400mm

Power Supply Size

450*135*140mm

Total Weight

40kg

55kg

90kg

100kg

30kg