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Ultrasonic welding machines for metal is a solid-state bonding process in which ultrasonic vibrations create friction-like motion between two surfaces, causing deformation and shearing of asperities to bring metal-to-metal contact and bonding.


Wire ultrasonic welder machines for metals can also be used to weld metals, but are typically limited to small welds of thin, malleable metals, e.g. aluminum, copper, nickel.