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Ultrasonic energy has been used to join metal materials for decades. In an ultrasonic welding machine for aluminum, dissimilar materials are joined together without the use of applied heat or electric current passing through components.

Ultrasonic welding machine for aluminum is a solid-state bonding process in which ultrasonic vibrations create friction-like motion between two surfaces, causing deformation and shearing of asperities to bring metal-to-metal contact and bonding.